Copper Rod Earthing – Oriental Star Earthing Solutions

What is Copper Rod Earthing?

Copper bonded rods - which is a steel core with copper bonded plating - copper bonded rods serve as grounding devices for dissipating fault currents effectively. The synergy between high tensile steel and conductive copper makes these rods ideal for places with high soil resistivity and harsh weather conditions.

Our rods are available in various diameters and lengths and are manufactured using molecular bonding techniques that ensure uniform copper coating.

Key Features of Copper Bonded Rods

• Copper thickness: 250 microns standard (can be customized)
• Molecularly bonded copper layers advance and ensures long-term adhesion
• Tensile strength of over 600 N/mm squared
• Superior protection from corrosion and electrolytic actions
• Threaded ends for easy coupling and installation
• Compliant with UL 467, IEC 62561, and IS 3043 standards

Benefits of Copper Bonded Rod Earthing

• Electrical panel grounding
• Long-lasting performance in all soil conditions
• Uniform resistance values over time
• Cost-effective alternative to pure copper rods
• Mechanically strong for deep driving into soil
• Reduced maintenance requirements

Applications

Our copper bonded rods are used in:

• Grids for power transmission and distribution
• Industrial plants and refineries
• Wind and solar power facilities
• Telecommunication towers and data centers
• Lightning protection grounding systems
• Electrical substations

Product Range & Specifications

• Diameter: 14 mm, 17 mm, 19 mm, 25 mm
• Length: 1 meter, 2 meters, 3 meters (custom available)
• Copper coating: 100–250 microns
• Connection options: Threaded or pointed ends
• Accessories available: Clamps, couplers, driving heads

Why Choose Oriental Star?

As a dedicated copper bonded rod manufacturer, we combine industry expertise with modern machinery to deliver reliable earthing products that meet both national and international standards.

• Advanced copper bonding technology
• In-house testing and quality verification
• PAN India supply with export capabilities
• Custom sizes and private labelling options available
• Technical consultation for project-specific requirements

Real-World Use Cases

In a recent industrial project in Haridwar, Oriental Star provided over 200 copper bonded rods for grounding a multi-facility complex. The installation helped maintain consistent soil resistance levels year-round with no maintenance calls.

At a solar plant installation in Neemrana, our 17 mm diameter rods were driven to 3 meters depth to overcome rocky terrain, maintaining earth resistance below 1 ohm despite difficult soil.

Installation Guidelines

• Identify the depth needed based on soil resistivity
• Use driving head to avoid damage during insertion
• Connect rods with couplers for greater depth
• Test earth resistance after installation
• Backfill with ground enhancement compound if needed

Testing and Quality Assurance

Our quality control lab performs the following tests before dispatch:

• Copper adhesion verification (peel test)
• Coating thickness check using digital micrometers
• Tensile and bend test for mechanical durability
• Surface inspection for uniform bonding
• Electrical conductivity and resistance validation

All shipments include batch-wise test reports and optional third-party certifications based on project requirements.

Customization Options

We offer full customization for large-volume or specialized projects:

• Specific copper thickness (100, 150, 200, 250 microns)
• Choice of steel grade for core (mild or carbon steel)
• Packaging in bundles, wooden pallets, or HDPE wraps
• Pre-threaded ends for quick installation
• Logo stamping and marking on rods for traceability

These options help our OEM and EPC clients meet tender specifications without additional costs.

Long-Term Performance in Challenging Environments

Copper bonded rods from Oriental Star perform reliably even in:

• Saline coastal soil
• Industrial zones with chemical exposure
• High water table regions
• Dry, high-resistivity areas like Rajasthan

Thanks to the molecular copper bonding process, the rods resist electrochemical reactions and oxidation far better than electroplated or low-grade alternatives.

Related Earthing Accessories

We provide a complete earthing solution including:

• Ground enhancement material
• Inspection chambers
• Earthing strips and wires (copper, GI)
• Lightning arresters
• Earth pit covers

This ensures compatibility and performance consistency across your entire grounding system.

Areas We Serve

We supply copper bonded rods across: Delhi, Noida, Ghaziabad, Gurgaon, Faridabad, Panipat, Rohtak, Bahadurgarh, Sonipat, Alwar, Neemrana, Agra, Haridwar, Bhiwadi, Manesar, Greater Noida, Jhajjar, Dadri, Meerut, Karnal, Bawal, Mathura

Contact Us

Looking for a reliable copper bonded rod supplier?

Connect with Oriental Star Earthing Solutions for quality-tested copper rod earthing products, technical assistance, and PAN India delivery.

FAQs - Copper Rod Earthing

Q1. What is the life of a copper bonded rod?

Our rods are designed to last 30+ years in typical soil conditions.

Q2. Are your rods certified?

Yes. They comply with UL 467, IEC, and IS standards.

Q3. How deep should the rods be installed?

This depends on soil resistivity, but generally ranges from 2 to 3 meters.

Q4. Can these rods be used with maintenance-free electrodes?

Yes, they're fully compatible with maintenance-free grounding systems.

Q5. Do you offer accessories?

Yes, we provide clamps, couplers, driving rods, and earthing chambers.

Q6. Can I customize the rod length?

Yes. We manufacture rods in 1, 2, 3, and custom lengths based on project needs.

Q7. Is there a minimum order quantity?

No strict MOQ. We serve both bulk buyers and project-specific small orders.